Thermoforming tooling & molds
Cavity Layout Scrap

Almost 30% of the material entering your line never becomes product

Cut your scrap, cut your costs — find out how much below.

44–52%
Layout scrap on round products
25–30%
Layout scrap on rectangular products
€190 200
Annual savings in our PET tray case study

Three numbers, no signup required to see the first result. Unlock the real tooling comparison after, and book a quick demo to walk through your numbers.

Your production numbers
Sheet purchase price (per kg) € 1.50
€0.10€4.00
Scrap resale price (per kg) € 0.60
€0.10€4.00
Product weight (per part) 25 g
1 g100 g
Monthly sales volume (parts/month)
Set your tooling efficiency
Set your existing tool efficiency 72 %
68%75%
Let's assume we can increase your tool's efficiency by X percent points +8 %
+0%+15%
Tooling comparison, based on your numbers above
Your tool
Scrap % rate
Sheet needed– t
Scrap generated– t
Money lost on scrap– €
Gravolab special tool
Scrap % rate
Sheet needed– t
Scrap generated– t
Money lost on scrap– €
Both scenarios sized to the monthly volume you entered above.
What switching to the Gravolab special tooling saves you
Per month
Per year
Plus tons less scrap handled, hauled, and sold at a loss every month.

These numbers are specific to your line. Let's walk through them together and show you exactly how this economy is achieved.

Schedule a demo →